NOTE: Read the entire instruction manual before starting the installation.
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TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................................................................................................................................................2
INTRODUCTION..........................................................................................................................................................................................................3
Explanation of Model Numbers and Rating Plate ..................................................................................................................................................4
General Information .................................................................................................................................................................................................4
LOCATION ...................................................................................................................................................................................................................5
Before You Start ......................................................................................................................................................................................................5
Locating the Boiler...................................................................................................................................................................................................5
INSTALLATION...........................................................................................................................................................................................................5
Installation Requirements.........................................................................................................................................................................................5
Fresh Air for Combustion........................................................................................................................................................................................5
Boilers With Tankless Heater Coil..........................................................................................................................................................................7
Installation System Piping........................................................................................................................................................................................8
Chimney and Chimney Connection.........................................................................................................................................................................8
Electrical Wiring ......................................................................................................................................................................................................9
Equipment and Optional Accessories....................................................................................................................................................................12
Filling Boiler ..........................................................................................................................................................................................................14
OPERATING BOILER ...............................................................................................................................................................................................15
To Start...................................................................................................................................................................................................................15
Fuel Units and Oil Lines........................................................................................................................................................................................15
Air Supply for Combustion....................................................................................................................................................................................15
Draft Regulators (Provided)...................................................................................................................................................................................15
Nozzles (Provided).................................................................................................................................................................................................15
Final Burner Adjustments ......................................................................................................................................................................................16
Oil Burner Maintenance.........................................................................................................................................................................................16
Checking and Adjusting Controls..........................................................................................................................................................................16
MAINTENANCE ........................................................................................................................................................................................................17
Relief Valve............................................................................................................................................................................................................17
Conventional Expansion Tank...............................................................................................................................................................................17
Diaphragm Expansion Tank...................................................................................................................................................................................18
Water System..........................................................................................................................................................................................................18
Tankless Coil (Or Cover Place) Gasket ................................................................................................................................................................18
Oil Boiler/Burner Cleaning Instructions................................................................................................................................................................18
Sequence of Operation-Boiler with Coil...............................................................................................................................................................19
Service Hints ..........................................................................................................................................................................................................20
Parts List.................................................................................................................................................................................................................20
Repair Parts ............................................................................................................................................................................................................20
Installation, Start-Up, and Operating Instructions
BW4B
BW5B
Oil-Fired
Cast Iron Hot Water Boilers
Sizes 140,000 through 280,000
Form: IM-BW4B-01 Cancels: New Printed in U.S.A. 4-01 Catalog No. 63BW-4B0
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